How Wind Turbines Are Made? (Mega Factories Video)
A wind turbine is a device that converts the wind's kinetic energy into electrical energy.
Wind turbines are manufactured in a wide range of sizes, with either horizontal or vertical axes. It is estimated that hundreds of thousands of large turbines, in installations known as wind farms, now generate over 650 gigawatts of power, with 60 GW added each year. Wind turbine design is a careful balance of cost, energy output, and fatigue life.
Wind turbines convert wind energy to electrical energy for distribution. Conventional horizontal axis turbines can be divided into three components:
The rotor, which is approximately 20% of the wind turbine cost, includes the blades for converting wind energy to low speed rotational energy.
The generator, which is approximately 34% of the wind turbine cost, includes the electrical generator, the control electronics, and most likely a gearbox (e.g., planetary gear box), adjustable-speed drive, or continuously variable transmission component for converting the low-speed incoming rotation to high-speed rotation suitable for generating electricity.
The surrounding structure, which is approximately 15% of the wind turbine cost, includes the tower and rotor yaw mechanism.
A 1.5 (MW) wind turbine of a type frequently seen in the United States has a tower 80 meters (260 ft) high. The rotor assembly (blades and hub) weighs 22,000 kilograms (48,000 lb). The nacelle, which contains the generator, weighs 52,000 kilograms (115,000 lb). The concrete base for the tower is constructed using 26,000 kilograms (58,000 lb) reinforcing steel and contains 190 cubic meters (250 cu yd) of concrete. The base is 15 meters (50 ft) in diameter and 2.4 meters (8 ft) thick near the center.